SYSTEM DOWNLOADS

CONTROLLER FIRMWARE

Latest Version: V1.2.7
Release Date: 2025-04-28

FIRMWARE UPDATE TOOL

Tool Version: V1.0.3
Compatible: Windows 10/11

new upgrade

DM02-500W
conversion kit

500W | BALANCED POWER · SMOOTH PERFORMANCE

For daily rides, trail adventures, and effortless climbing.

1000W

Extreme Power

160 N.M

Torque

6.0 Kg

Weight

DM02-500W

MOTOR SPECIFICATIONS

Rated Power

500W

Rated Voltage

36V–48V

Reduction Gear Ratio

53:1

Max.Speed

100 rpm

Max Torque

90 N·m

Sensor Style

Torque-Sensing / Cadence-Sensing

Chainring Compatibility

42T / 46T (Optional 38T–52T)

BB Axle

68–73mm / 100–110mm

Operating Temperature

−20°C to 50°C

Motor Weight

Approx. 3.7–3.9 kg

Waterproof Level

IP65

DM02-500W SMART PERFORMANCE CAPABILITIES

Smooth Power Delivery

Up to 120N.m Peak Torque for Confident Climbing Performance

Efficient Power & Versatility

500W Output Designed for Commuting, Touring, and Everyday Adventures

All-Weather Reliability

IP65 Protection Ensures Dependable Performance in Various Conditions

Intelligent Power Control

Torque & Cadence Sensors Deliver Smooth and Natural Pedal Assistance

PREMIUM

DM01- 1000w
conversion kit

Torque + Cadence Sensing

Natural, responsive pedal assistance.

All-Terrain Ready

Built to handle city streets to rugged trails.

Plug & Play Wiring

Complete electrical system for easy installation.

Easy to Install

Plug & Play System

Lightweight Design

Compact & Portable

High Efficiency

Longer Range

Reliable & Safe

Multiple Protection

Conversion kit contents

DM01 1000W Mid-Drive Motor + 13 Components

01.

DM02 Mid Motor

02.

T24 Display

03.

42T Chainring

04.

Cranks

05.

Installation Tool

06.

Brake Lever

07.

Speed Sensor

08.

Clamps

09.

Locking Rings

10.

1T3 E-Bus Wires

11.

Cable Wraps

12.

Brake Sensor

Installation &
Compatibility

Select your frame standard to view the exact components included in your kit.

BB = 68-73mm

EXPLODED DIAGRAM

STANDARD FRAME COMPATIBILITY (68–73MM)

BB Width

Standard Chainline (CL)

Optional Chainline (CL)

BB Width

68 mm

Standard Chainline (CL)

50 mm

Optional Chainline (CL)

59 mm

BB Width

73 mm

Standard Chainline (CL)

52.5 mm

Optional Chainline (CL)

61.5 mm

included compontents

#

Component Part

Specification

Qty

1

Component Part

Axle Screw

Specification

M8 × 1 × 15

Qty

2

2

Component Part

Left Crank

Specification

170mm

Qty

1

3

Component Part

Non-standard Nut

Specification

M33.5 × 1.5

Qty

1

4

Component Part

Screw (Hardware Variance)

Specification

M6x16mm (for 68mm BB) M6x20mm (for 73mm BB)

Qty

2

5

Component Part

Reinforced Plates

Specification

-

Qty

1

6

Component Part

Lock Washer (Hardware Variance)

Not Required (68mm BB)
Φ6 × 5 (73mm BB)

Specification

Qty

1

7

Component Part

Drive Unit

Specification

DM02-500 or DM02-350

Qty

1

8

Component Part

Crankset

Specification

42T or 46T

Qty

1

9

Component Part

Locknut

Specification

M42 × 1.5

Qty

1

8

Component Part

Right Crank

Specification

170mm

Qty

1

BB = 100-110mm، 110-120mm

EXPLODED DIAGRAM

STANDARD FRAME COMPATIBILITY (100-110MM, 110-120MM)

BB Width

Standard Chainline (CL)

Optional Chainline (CL)

BB Width

100 mm

Standard Chainline (CL)

66 mm

Optional Chainline (CL)

75 mm

BB Width

110 mm

Standard Chainline (CL)

71 mm

Optional Chainline (CL)

80 mm

included compontents

#

Component Part

Specification

Qty

1

Component Part

Axle Screw

Specification

M8 × 1 × 15

Qty

2

2

Component Part

Left Crank

Specification

170mm

Qty

1

3

Component Part

Non-standard Nut

Specification

M33.5 × 1.5

Qty

1

4

Component Part

Screw (Hardware Variance)

Specification

M6 × 50 (100mm BB)
M6 × 60 (110mm BB)

Qty

2

5

Component Part

Reinforced Plates

Specification

-

Qty

1

6

Component Part

Bushing (Hardware Variance)

Φ6 × 32 (100mm BB)
Φ6 × 42 (110mm BB)

Specification

Qty

1

7

Component Part

Drive Unit

Specification

DM02L-500 or DM02L-350

Qty

1

8

Component Part

Crankset

Specification

46T

Qty

1

9

Component Part

Locknut

Specification

M42X1.5

Qty

1

10

Component Part

Right Crank

Specification

170mm

Qty

1

INSTALLATION CENTER

Install with Confidence

Follow the video and step-by-step guide to install your DM01 mid drive motor.

Estimated Time

25-35 Minutes

Difficulty

Easy

STEP 1 OF 9

Tools & Preparation

Prepare your bicycle, workspace, and tools before starting the installation.

Preparation Checklist

TOOLS REQUIRED

1

Special Wrench

Included in the kit

2

6mm Allen Wrench

General tool

3

8mm Allen Wrench

General tool

Before Continuing

BEFORE YOU BEGIN

Compatibility Notice

Use only genuine TOSEVEN accessories and components supplied with the kit.

Safety Reminder

Read the Installation Precautions PDF before beginning installation.

Installation Precautions PDF

Important safety and installation information

STEP 2 OF 9

Chain-ring Installation

Install the chainring onto the DM02 drive unit output shaft and secure it using the supplied chainring locknut.

FOLLOW THESE STEPS

1- Align Chainring

Align the chainring splines with the drive unit output shaft.
Components: Drive Unit Chainring

2- Install Chainring

Carefully slide the chainring onto the shaft until it is fully seated.

3- Install Locknut

Thread the M42 chainring locknut onto the shaft.
Component: ⑨ Chainring Locknut

4- Tighten Locknut

Use the Toseven installation wrench to tighten the locknut.

TORQUE SPECIFICATION

15–20 N·m
⚠️ Maximum torque: 20 N·m

EXPLODED VIEW

IMPORTANT — Left-Hand Thread

The chainring locknut uses a left-hand thread.

DO NOT exceed 20 N·m.

COMPONENTS USED

REQUIRED TOOL

Toseven Installation Wrench

Included in the kit

FINAL CHECK

STEP 3 OF 9

Motor Mounting

Install the DM02 drive unit into the bicycle frame and ensure it is correctly seated inside the bottom bracket shell.

FOLLOW THESE STEPS

1- nsert the Drive Unit

Insert the drive unit from the drive side (right side) of the frame.

2- Align with Bottom Bracket

Align the drive unit with the bottom bracket shell and ensure the motor position is correct.

3- Fully Seat the Motor

Carefully push the drive unit until it is fully seated against the BB shell.

IMPORTANT NOTICE

Do not use a hammer or excessive force during installation.

If resistance occurs:

  • Remove the drive unit

  • Check the BB shell for burrs or weld irregularities

  • Reinstall after correcting the issue

DRIVE UNIT POSITIONING

Insert the drive unit from the drive side (right side) of the frame and push it in until it is fully seated against the bottom bracket shell.

TIP

Ensure the motor is straight and aligned with the BB shell before pushing in.

COMPONENT USED

INSTALLATION CHECK

REMINDER

The motor will be secured in the next step with the anti-rotation bracket and mounting hardware.

STEP 4 OF 9

Reinforcement Plate Installation

Secure the DM02 drive unit using the anti-rotation bracket and the correct mounting hardware for your bottom bracket width.

 

FOLLOW THESE STEPS

1- Position the Bracket

Place the anti-rotation bracket flat against the frame's bottom bracket face.

2- Select Your BB Width

Choose your bottom bracket width in the center panel to view the correct mounting hardware.

3- Install Hardware

Install the correct M6 mounting bolts and spacer sleeves according to your selected configuration.

4- Tighten Bolts

Tighten both mounting bolts evenly.

TORQUE SPECIFICATION

9–10 N·m
Tighten both bolts evenly.

BOTTOM BRACKET CONFIGURATION

BB Width: 68mm

Installation Guide

Use Diagram A
No spacer between bracket & motor.

BB Width: 73mm

BB Width:100mm

BB Width: 110mm

Measure your bottom bracket width accurately before proceeding to ensure the correct hardware configuration.

COMPONENT USED

REQUIRED TOOL

6 mm Allen Wrench

(Included in the kit)

FINAL CHECK

STEP 5 OF 9

Main Lockring Installation

Secure the DM02 drive unit by tightening the main lockring.

FOLLOW THESE STEPS

1- Seat the Motor

Rotate the drive unit clockwise until the motor housing sits firmly against the frame.

2- Install Lockring

Thread the M33.5 Main Lockring onto the BB spindle by hand.

3- Tighten Lockring

Use the Toseven Installation Wrench to tighten the lockring.

TORQUE SPECIFICATION

45–50 N·m
Use the Toseven Installation Wrench.

INSTALLATION NOTE

Ensure the motor housing is fully seated against the frame before tightening the main lockring. Improper positioning may result in motor movement, loosening, or abnormal noise during riding.

BOTTOM BRACKET CONFIGURATION

Note

Make sure the motor housing remains pressed firmly against the frame throughout tightening.

COMPONENT USED

REQUIRED TOOL

Toseven Installation Wrench

(Included in the kit)

FINAL CHECK

Frame Compatibility

Ensure your frame is compatible with mid-drive systems. Carbon frames require manufacturer approval. For lightweight aluminum frames, use the lower end of the torque range (45 N·m).

Learn more in the Compatibility Guide ➔

STEP 6 OF 9

Crank Arms Installation

Install the left and right crank arms onto the square taper spindle and secure them with the supplied fixing bolts.

Installation Steps

1- Align

Align both crank arms at 180°.

2- Install

Fully seat both crank arms onto the square taper spindle.

3-Secure

Thread the crank arm fixing bolts ① into the spindle.

4-Tighten

Tighten the fixing bolts to 35–40 N·m.

INSTALLATION NOTE

- Light grease on bolt threads only
- Do not lubricate taper interface
- Use calibrated torque wrench only

Tighten both crank arm fixing bolts to

35–40 N·m torque.

REQUIRED TOOL

8mm Allen Wrench

General Tool

INCLUDED HARDWARE

FINAL CHECK

STEP 7 OF 9

Speed Sensor Installation

Install the speed sensor and magnet on the rear wheel. Ensure proper alignment and clearance for accurate speed signal.

COMMON GUIDE (BOTH MODELS)

NOTICE

Incorrect alignment or clearance may result in speed signal loss or intermittent motor assistance.

1. Attach the speed sensor to the chainstay using cable ties.

2. Loosen adjustment screw .

3. Adjust the sensor position to achieve correct clearance (2–5 mm).

4. Tighten adjustment screw and secure cable ties ②.

FINAL VERIFICATION

If speed signal error or drive unit assist failure occurs, re-check alignment immediately.

1. Align the speed sensor with the frame mounting point.

2. Secure the sensor using the M5×8 screw with a 3mm Allen wrench.

3. Install the decorative cap after securing the sensor.

4. Ensure the magnet passes the receiver with correct clearance (5–15 mm).

FINAL VERIFICATION

If speed signal error or drive unit assist failure occurs, re-check magnet position, sensor alignment, and clearance distance immediately.

REQUIRED TOOL

Medium Phillips Screwdriver

3mm Allen Wrench

Scissors / Side Cutters

COMPONENT LEGEND (BOTH MODELS)

FINAL CHECK

STEP 8 OF 9

Wiring & System Setup

Connect the DM02 system and route the cables safely.

FOLLOW THESE STEPS

1-Connect

Connect the EB-Bus connectors to the correctly labeled drive-unit ports.

2-Route

Keep cables away from moving parts, compression points, sharp bends, and tight gaps around the motor.

3-Secure

Align the waterproof connector arrows and push each connector fully together until the sealing ring is seated.

IMPORTANT

Do not apply excessive force during connection or disconnection. All connectors are mechanically keyed to prevent incorrect installation.

SYSTEM WIRING DIAGRAM

SYSTEM COMPONENTS (CONFIGURATION DEPENDENT)

Display

(optional / system dependent)

Battery

(user-provided)

Speed sensor

(system dependent)

EB-Bus communication cable

(Toseven proprietary system)

CABLE ROUTING

Route all cables away from:

CONNECTOR ASSEMBLY

Align the waterproof connector arrows before insertion. Push until the sealing ring is fully seated to ensure proper sealing and electrical contact.

DM02L (TORQUE VERSION) STARTUP CALIBRATION

Keep pedals completely unloaded during power-on.
- Do not rest feet on the pedals during startup.
- Ensure pedals are completely unloaded before powering on.

Improper calibration may cause abnormal assist, delayed or excessive power output.

STEP 9 OF 9

Final Inspection

You’re in the final step!

Before your first ride, verify that all critical fasteners are correctly tightened and the system is secure.

Before first ride, verify the following:

Fastener

Torque

45–50 N·m

35–40 N·m

9–10 N·m

15–20 N·m

Maintenance Reminder

Re-check all fasteners after the first 50 km of riding.